Up to the Highest Standards
Our Philosophy
For over 30 years, Carbon Dream has embraced a continuous cycle of innovation, beginning with aftermarket components and evolving into advanced high-performance composite engineering. Our strength lies in the synergy between experience and research & development, which forms the foundation of every project.We believe in a co-engineering approach, working alongside our clients to translate ideas into functional, manufacturable solutions. From early design stages to industrialization, our process is flexible and adaptive to each project’s specific needs. Results are guided by a proven design methodology, refined over the years and supported by rigorous quality control, ensuring that every part meets the expected technical and aesthetic standards.
Our clean room hosts a team of experienced laminators dedicated to achieving precision and consistency. Once the parts are laminated, they are transferred to our autoclave area for controlled curing.In addition to autoclave processing, we offer a range of composite manufacturing technologies, including hot plate pressing, light resin transfer moulding (RTM), resin infusion, and soluble mandrel processes. The latter allows us to manufacture complex, hollow components with internal undercuts — geometries that would be unachievable using traditional techniques. It is one of the most innovative methods in our production arsenal.
The manufacturing cycle begins with material preservation. Pre-preg rolls, whether supplied by clients or procured in-house, are stored in a dedicated refrigerated room (100 sqm at -20°C), equipped with a real-time alarm system that monitors temperature stability. A secondary cold storage area (0°C) holds ply kits prepared for each part. Our team follows a highly standardized kit-cutting procedure. The first kit for each part is cut manually by a senior laminator, using the laminating manual while optimizing ply size for appearance, drapeability, and structural efficiency. Once validated, the kit is scanned and digitally nested for production using one of our two CNC cutting machines. Every manufactured component is tracked through detailed documentation that records materials used, production stages, and operator involvement. These records are securely archived and maintained for 10 years, providing full traceability for both internal verification and client assurance.
Upon request, Carbon Dream also manages the painting and lacquering of parts, including carbon look finishes. Our full vehicle paint booth is ideal for prototypes and small production batches. For larger volumes or specific finishes, we collaborate with trusted external partners to maintain consistent quality and aesthetic value across every part.
We operate two dedicated quality control rooms, allowing for a multistage inspection process.
In the first room, parts undergo initial checks: visual, manual, and, when necessary, non-destructive testing (NDT) methods such as ultrasonic inspection. Technicians inspect for cracks, misalignment, and structural defects. Upon request, a comprehensive technical report can be generated, especially for critical or structural components. The second control area handles finished parts, including machined and bonded assemblies, as well as pre and post-painted components. Final dimensional and visual inspections are carried out here before parts are approved for delivery. Every inspection phase is carefully documented to ensure compliance with client specifications and quality standards.
Why choose us?
LEADER
QUALIFIED
DESIRE
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Get in touch!
If you’re working on a project and considering advanced composites, we’d be glad to hear from you.
Our team brings years of hands-on experience and technical expertise, built in the field.
We never stop innovating, because what’s good today won’t be enough to lead tomorrow.